TM033 - Machinery FMEA: control the risks of malfunctions and hazards on equipment

NUMBER OF PARTICIPANTS:

MINIMUM : 4, MAXIMUM : 12
 

LANGUAGES: 

Training materials: English, French
Trainers: 25+ spoken languages by TRIGO trainers all over the world
 

RECOMMANDED FOR:

Quality Managers & Engineers 

Process / Industrialization / Methods / Production / Maintenance Managers & Engineers 
 

CONTEXT:

You want to: 

• Improve the operational performance of your production facilities by reducing the risk of breakdowns or capacity loss. 
• Optimize your preventive and predictive maintenance plans.  
• Analyze the design of machines in partnership with the manufacturer. 
   

OBJECTIVES:

• Apply the functional analysis methodology based on the technical specifications of the equipment. 
• Understand and apply the Machinery FMEA method and steps to optimize the design of manufacturing equipment and minimize the risk of failure. 
• Define the input data needed to draw up effective maintenance plans. 
• Be able to carry out Machinery FMEA audit. 
   

PREREQUISITES: 

No prerequisites.
 

SPECIFIC OPERATING CONDITIONS FOR REMOTE SESSIONS:

• Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
• Have a good Internet connection, to be tested before the session.
• Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
• Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups. 
• Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
• Please connect 5 minutes before the start of the session.
   

TRAINING METHOD:

The training is based on a case study followed on a practical issue in the company or suggested by the trainer. 

Trainees identify the gaps between their company's current practices and FMEA best practices at each major phase of the methodology. 
 

TRAINING PROGRAM:

1. Introduction to FMEA. 
2. The Machinery FMEA in detail: 

• The functional analysis of the machine.  
• The core of the Machinery FMEA. 
• Assessment of the Machinery FMEA. 

3. FMEA and IATF 16949: 2016. 
4. Organization of the FMEA: 

• The rights and duties of the team.  
• The overall management of the FMEA. 
• The global approach in the company. 

EVALUATION METHODS:

Knowledge test (Multi Choice Questions)
 

SKILLS VALIDATION:

Training qualification certificate

TRAINING MATERIALS:

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.