TM120 - Design FMEA according to the AIAG-VDA manual

NUMBER OF PARTICIPANTS:

Minimum : 4 Maximum: 12

LANGUAGES: 

Training materials: English, French
Trainers: 25+ spoken languages by TRIGO trainers all over the world

RECOMMENDED FOR:

Design / R&D / Product Managers & Engineers
Quality Managers & Engineers
Process / Industrialization / Methods Managers & Engineers
Project Managers
Anyone involved in a Product FMEA
FMEA coordinator/facilitator
Auditors

CONTEXT:

You are looking to:
Develop robust products by effectively implementing the new FMEA approach in accordance with the 1st edition of the AIAG-VDA harmonized manual of 3 June 2019.
Reduce development times and costs by identifying risks at an early step and define a validation plan that is as accurate as possible.
Strengthen the DFMEA skills of your development teams.

OBJECTIVES:

• Understand and know how to apply the FMEA methodology in 7 steps, according to the AIAG-VDA harmonized manual.
• Know how to prioritize risk reduction actions according to the “AP” index.
• Know the roles and responsibilities within a DFMEA
• Identify the key points and pitfalls of the process.
• Understand the interest of conducting DFMEAs as early as possible in the project and make people want to participate or lead DFMEAs.

PREREQUISITES:

No prerequisites.

SPECIFIC OPERATING CONDITIONS FOR REMOTE SESSIONS:

• Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
• Have a good Internet connection, to be tested before the session.
• Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
• Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups. 
• Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
• Please connect 5 minutes before the start of the session.

TRAINING METHOD:

Trainees identify FMEA best practice at each major stage of the methodology:
Open training session: discovery and application of a pedagogical case study.
In-house training session: discovery and application on a case study from the company previously selected with TRIGO.

TRAINING PROGRAM:

1. System analysis (steps 1 to 3 combined):
   •  Planning / prioritization / preparation: the 5Ts
   •  Structural and functional analysis (external and internal functions)
2. Failure analysis and risk reduction.
3. Documentation / Communication.
4. Pitfalls and points of vigilance.
5. DFMEA: a possible method for selecting the product KC.
6. Sustainability of the DFMEA.

Note: this training does not cover the FMEA-MSR supplement.

EVALUATION METHOD:

Knowledge test (Multi Choice Questions)

SKILLS VALIDATION:

Training qualification certificate

TRAINING MATERIALS:

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.

TO GO FURTHER:

FMEA MSR - Supplement to the DFMEA according to AIAG-VDA manual – TM123
FMEA Facilitator: facilitate FMEA workshop successfully – TM016
Manage your control plan thanks to the self-quality matrix – TM141
Process FMEA according to the AIAG-VDA manual – TM130