TM100 - Automotive Core Tools AIAG (APQP / PPAP / FMEA / MSA / SPC / Control Plan)

NUMBER OF PARTICIPANTS:

Minimum: 4  Maximum: 12

LANGUAGES: 

Training materials: English / French / Spanish / Portuguese / Romanian / Hungarian 
Trainers: 25+ spoken languages by TRIGO trainers all over the world

RECOMMENDED FOR:

Quality Managers & Engineers
Project Managers
Design / Product / R&D Managers & Engineers
Process / Industrialization / Methods / Production Managers & Engineers
Quality auditors

CONTEXT:

You are newly involved in development projects for the automotive industry.
You want to understand and use the manuals! APQP, PPAP, FMEA, MSA, and SPC
You wish to acquire the fundamentals of these manuals to implement them and ensure that they are well deployed internally or at your suppliers.

OBJECTIVES:

Discover the APQP, PPAP, FMEA, MSA and SPC manuals.
Know when and how to use them in projects.
Understand what these manuals bring to project management.
Discover the main concepts and tools contained in these manuals

PREREQUIS:

Knowledge of quality management principles in the automotive industry is an advantage.

SPECIFIC OPERATING CONDITIONS FOR REMOTE SESSIONS:

• Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
• Have a good Internet connection, to be tested before the session.
• Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
• Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups. 
• Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
• Please connect 5 minutes before the start of the session.

TRAINING METHOD:

Thanks to a combination of entertaining and varied training methods, participants learn the main concepts of the different manuals by carrying out activities in sub-groups, which encourages discussion and the acquisition of knowledge.
Regular summaries highlight the key points of the manuals and show the links and sequences between them.

TRAINING PROGRAM:

1. Project management: APQP
   Objectives of the APQP.
   Plan product quality in 5 phases.
   Understand what is expected in each phase.
2. FMEA
   Discover the 7 steps.
   Prioritise improvement activities.
   Understanding the limits of FMEA.
3. The MSA
   Understanding the benefits of MSA.
   Understand the meaning of R&R studies.
   Learn how to evaluate a control with attributes.
4. The SPC
   Understanding the benefits of statistical process control.
   Understanding capabilities.
   Understanding control charts.
5. The PPAP
   Know the PPAP deliverables.
   Know the submission levels.
   Know the evolution rules.

EVALUATION METHOD:

Knowledge test (Multi Choice Questions)

SKILLS VALIDATION:

Training qualification certificate 

TRAINING MATERIALS:

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.

TO GO FURTHER:

Design FMEA according to the AIAG-VDA manual - TM120
Process FMEA according to the AIAG-VDA manual - TM130
MSA (Measurement System Analysis) according to AIAG manual - TM150
APQP, PPAP & Control Plan according to AIAG manuals - TM111
SPC (Statistical Process Control) according to AIAG manual - TM160
Audit the Core Tools AIAG referenced in IATF 16949 - TM102
Core Tools of the German Automotive industry (MLA / PPA-VDA2 / FMEA / VDA5 / SPC / Control Plan / 8D) - TM101