TM160 - SPC (Statistical Process Control) according to AIAG manual

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NUMBER OF PARTICIPANTS:

MINIMUM: 4, MAXIMUM: 12

LANGUAGES:

Training material: English / French / Spanish / Romanian / Hungarian / Turkish
Trainers: 25+ spoken languages by TRIGO trainers all over the world

RECOMMENDED FOR:

Quality Managers & Engineers
Design / Process / Industrialization / Methods / Maintenance / Production Managers & Engineers
Auditors

CONTEXT:

You want to optimize the processes’ performance by using a statistical management approach that enables you to stabilize processes variability and meet customer expectations.

OBJECTIVES:

Identify the need to set up control charts.
Understand basic statistical concepts and the difference between common and assignable causes.
Know how to choose and implement the charts best suited to your needs.
Know how to deal with the special cases of small production runs.
Understand how to avoid the most frequently observed errors.
Know how to prepare and calculate short- and long-term capabilities.
Identify the conditions for successful deployment of MSP / SPC within your company.

PREREQUISITES:

No prerequisite

SPECIFIC OPERATING CONDITIONS FOR REMOTE SESSIONS:

Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
Have a good Internet connection, to be tested before the session.
Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
Please connect 5 minutes before the start of the session.

TRAINING METHOD:

The training is based on a large number of exercises to learn how to use the various statistical tools.

For in-company training, preparation prior to the course enables data to be collected with a view to developing company-specific exercises.

TRAINING PROGRAM:

The basics of statistical concepts.
Shewhart charts with attributes data (p, np, c, u).
Shewhart charts with individual data (X, mR).
Shewhart charts with subgroups data (Xbarre, R) and special case with extended control limits (known as 3D).
Special cases: short runs and processes with trend.
Capability studies (machine, short-term and long-term capabilities).
Managing SPC in serial production.

EVALUATION METHOD:

Knowledge test (Multi Choice Questions)

SKILLS VALIDATION:

Training qualification certificate.

TRAINING MATERIALS:

Presentations and exercises files delivered during the course. Training materials in digital format are made available to trainees a few days before the course.

An Excel file is provided with all the pre-formatted formulas, giving you all the tools you need to easily apply the statistical concepts during and after the training course.

TO GO FURTHER:

Six Sigma Green Belt qualification - OE013