TM160 - SPC (Statistical Process Control) according to AIAG manual
NUMBER OF PARTICIPANTS:
MINIMUM: 4, MAXIMUM: 12
LANGUAGES:
Training material: English / French / Spanish / Romanian / Hungarian / Turkish
Trainers: 25+ spoken languages by TRIGO trainers all over the world
RECOMMENDED FOR:
Quality Managers & Engineers
Design / Process / Industrialization / Methods / Maintenance / Production Managers & Engineers
Auditors
CONTEXT:
You want to optimize the processes’ performance by using a statistical management approach that enables you to stabilize processes variability and meet customer expectations.
OBJECTIVES:
- Identify the need to set up control charts.
- Understand basic statistical concepts and the difference between common and assignable causes.
- Know how to choose and implement the charts best suited to your needs.
- Know how to deal with the special cases of small production runs.
- Understand how to avoid the most frequently observed errors.
- Know how to prepare and calculate short- and long-term capabilities.
- Identify the conditions for successful deployment of MSP / SPC within your company.
PREREQUISITES:
No prerequisite
SPECIFIC OPERATING CONDITIONS FOR REMOTE SESSIONS:
- Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
- Have a good Internet connection, to be tested before the session.
- Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
- Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
- Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
- Please connect 5 minutes before the start of the session.
TRAINING METHOD:
The training is based on a large number of exercises to learn how to use the various statistical tools.
For in-company training, preparation prior to the course enables data to be collected with a view to developing company-specific exercises.
TRAINING PROGRAM:
- The basics of statistical concepts.
- Shewhart charts with attributes data (p, np, c, u).
- Shewhart charts with individual data (X, mR).
- Shewhart charts with subgroups data (Xbarre, R) and special case with extended control limits (known as 3D).
- Special cases: short runs and processes with trend.
- Capability studies (machine, short-term and long-term capabilities).
- Managing SPC in serial production.
EVALUATION METHOD:
Knowledge test (Multi Choice Questions)
SKILLS VALIDATION:
Training qualification certificate.
TRAINING MATERIALS:
Presentations and exercises files delivered during the course. Training materials in digital format are made available to trainees a few days before the course.
An Excel file is provided with all the pre-formatted formulas, giving you all the tools you need to easily apply the statistical concepts during and after the training course.
TO GO FURTHER:
Six Sigma Green Belt qualification - OE013